How to Replicate Antique Staircase Balusters | Ask This Old House

In this video, This Old House general contractor Tom Silva helps a homeowner by hand-carving a new rope baluster for their ornate Queen Anne home’s staircase.

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Ornate staircases—particularly those in older homes—can be difficult to repair. Their ornate and custom touches are difficult to replicate, and it often takes a true craftsperson to replicate balusters and moldings. General contractor Tom Silva is just the person for the job, helping one Queen Anne homeowner replace a baluster with a hand-carved replica.

Where to find it?

Tom helps a homeowner missing original spiral detailed spindles from their staircase by hand-turning
replicas on a lathe [https://amzn.to/3MwR3eK].

Then he traces the profile of the original baluster onto a manilla folder [https://amzn.to/3oubdhF] with a scribing compass [https://amzn.to/3WqqMUd]. Tom then cuts out the profile of the baluster with scissors [https://amzn.to/3Mtkz5a].

Tom measures and marks [https://amzn.to/42T5qBb] the center portion of the baluster in equal increments.

He uses the parting tool [https://amzn.to/3ODr347] for low points of the spindle details.

Then, Tom uses the spindle gouge [https://amzn.to/3ODr347] to carve into tighter areas.

He uses the skew chisel [https://amzn.to/3ODr347] to carve into the larger areas of the spindle and to round out the edges.

Tom uses a hand saw [https://amzn.to/3WB1K4Q] to cut slots in the spindle following the traced out lines from the string [https://amzn.to/3OAgpel].

He uses a rasp [https://amzn.to/3ODslMv] to file down the edges of the saw cuts until each section has a rounded edge.

Tom then applies a wax-free gel shellac [https://amzn.to/3WvNlqh] to the spindles to match the existing ones.

Looking for more step by step guidance on how to complete projects around the house? Join This Old House Insider to stream over 1,000 episodes commercial-free: https://bit.ly/2GPiYbH

Materials:
Wood blank [https://amzn.to/43qjJgx]
Manila paper [https://amzn.to/3oubdhF]
Landscaping string [https://amzn.to/3OAgpel]
Sandpaper [https://amzn.to/3Wqnm3P]
Wax-free shellac [https://amzn.to/3WvNlqh]
Gel stain [https://amzn.to/420ZXqS]
Dowel [https://amzn.to/42hQ4VX]

Tools:
Scribes [https://amzn.to/3WqqMUd]
Scissors [https://amzn.to/3Mtkz5a]
Tape measure [https://amzn.to/3MsEktz]
Lathe [https://homedepot.sjv.io/DKLRzn]
Assortment of turning chisels [https://amzn.to/3ODr347]
Calipers [https://amzn.to/42T5qBb]
Backsaw [https://amzn.to/3WB1K4Q]
Rasp [https://amzn.to/3ODslMv]
Coping saw [https://amzn.to/3ODkXke]

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About Ask This Old House TV:
From the makers of This Old House, America’s first and most trusted home improvement show, Ask This Old House answers the steady stream of home improvement questions asked by viewers across the United States. Covering topics from landscaping to electrical to HVAC and plumbing to painting and more. Ask This Old House features the experts from This Old House, including general contractor Tom Silva, plumbing and heating expert Richard Trethewey, landscape contractor Jenn Nawada, master carpenter Norm Abram, and host Kevin O’Connor. ASK This Old House helps you protect and preserve your greatest investment—your home.

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How to Replicate Antique Staircase Balusters | Ask This Old House
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25 Replies to “How to Replicate Antique Staircase Balusters | Ask This Old House”

  1. Beautiful! A few hours of skilled craftsmanship for generations of aesthetic beauty!

  2. Always wondered how they did that rope shape, very clever but a lot of work.

  3. The thought process that went into making this is amazing! Thank you for showing, in great detail, how these are made

  4. When the original was made it was done on a duplicating lathe and I imagine some poor trainee did em by the hundreds.

  5. Mmmm beautiful work Tommy. I appreciate your explanations. Years back when I was in carpentry apprenticeship I got to learn about lathes and learn to use them (safely) I fell in love. So often guys would say “women will take our jobs” ha, not to worry, I would rather go for the detail work. To this day I enjoy taking the time along with patience to work on the small stuff. Too many of those guys that said those things just lacked the patience for detail work. Oh well????‍♂️

  6. My shopsmith which I have had since 1987 has a lathe duplicator attachment that will perfectly reproduce all but the rope section. Works remarkably well

  7. Where my dad used to work, they had a duplicarver, and it was basically a router on a wood lathe, and it had a pointer for the original, and a router bit for the copy. It could also do flat work, as my dad copied a cast aluminum eagle in walnut for inside and top of our front door.

  8. I never thought you had to go that much trouble do make one of those. Guess that why I sold all my wood working equipment. Gave at up. Has always wonderful job.

  9. Tommy I always knew you where a great carpenter. But I had no idea you were an extraordinary one.

  10. Now imagine that you have to make dozens of these balusters just for one staircase. You have to respect the amount of manual labor they put in detailing the old houses.

  11. Such skill and craftsmanship, I want to make room in our shop and get me a lathe.

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